DIBYARANJAN PANDA
Tamilnadu ,India
Summary
A highly skilled and organized shift in charge with extensive experience in managing production processes, ensuring smooth workflow, and maintaining safety and quality standards in the manufacturing industry. Adept at overseeing daily operations, coordinating with cross-functional teams, and leading a diverse workforce to meet production targets within time and budget constraints. Demonstrates strong leadership, problem-solving, and decision-making abilities, ensuring optimal resource utilization and minimal downtime. Expertise in process improvement, compliance with safety regulations, and continuous monitoring of equipment and production efficiency. Committed to fostering a culture of safety, quality, and collaboration on the shop floor.
Overview
2
2
years of professional experience
7
7
years of post-secondary education
Work History
Shift Incharge
BESMAK COMPONENTS PRIVATE LIMITED
Chennai, TamilNadu
08.2022 - 10.2024
- Manage Shift Operations: Ensure that all manufacturing processes run smoothly during the assigned shift.
- Production Scheduling: Collaborate with the production planning team to ensure the required number of units are produced within the shift timeframe.
- Monitor Production Targets: Track daily, weekly, and monthly production goals and take corrective actions if targets are not met.
- Maximize Machine Utilization: Ensure all machinery is running efficiently to avoid downtime.
- Team Leadership: Lead the shift team, including technicians, operators, and support staff, ensuring their duties are properly executed.
- Workforce Allocation: Assign roles and tasks to team members based on skills and production requirements.
- Training & Development: Ensure team members are properly trained and comply with company standards for safety, quality, and operations.
- Conflict Resolution: Handle interpersonal conflicts, grievances, or concerns that may arise on the shop floor.
- Monitor Product Quality: Ensure the manufacturing process meets the quality standards defined by the company or customer requirements.
- Conduct Inspections: Oversee and participate in periodic quality checks and ensure defects are identified and addressed in real-time.
- Continuous Improvement: Propose and implement corrective actions to reduce defects and scrap rates and improve product quality.
- Enforce Safety Protocols: Ensure all safety standards and guidelines are strictly adhered to by workers during the shift.
- Accident Response: Manage any incidents or accidents and ensure proper reporting and immediate corrective actions are taken.
- Environmental Compliance: Ensure compliance with environmental policies and procedures in line with local regulations.
- Oversee Equipment Maintenance: Coordinate with the maintenance team for planned preventive maintenance (PPM) and ensure minimal downtime due to machine failures.
- Troubleshooting: Address any breakdowns or process issues that arise during the shift, working with technical teams to resolve them quickly.
- Report Malfunctions: Report all equipment malfunctions and potential issues to higher management or maintenance teams for timely repairs.
- Material Handling: Ensure that all necessary materials, components, and resources are available to meet production demands during the shift.
- Inventory Management: Keep track of raw materials, finished products, and waste to ensure efficient use of resources.
- Waste Minimization: Implement waste reduction techniques to ensure cost savings and environmental sustainability.
- Shift Handover Reports: Prepare detailed reports summarizing the shift’s activities, production data, issues encountered, and solutions implemented for handover to the next shift.
- Performance Reports: Track and document performance metrics such as output, efficiency, downtime, and quality control.
- Incident Reporting: Report any safety incidents, quality issues, or equipment breakdowns to higher management.
- Continuous Improvement (Kaizen): Implement Lean Manufacturing techniques such as Kaizen to enhance productivity and efficiency.
- Cost Optimization: Identify and suggest ways to reduce operational costs, increase efficiency, and eliminate waste from the production process.
- Cycle Time Reduction: Work to reduce the time it takes to complete the production cycle by optimizing processes and workflows.
- Cross-Departmental Collaboration: Collaborate with other departments such as logistics, quality assurance, procurement, and engineering to ensure smooth production flow.
- Escalate Issues: Communicate major issues, such as machinery breakdowns, significant quality concerns, or labor shortages, to higher management immediately.
- Team Communication: Ensure constant communication between different team members and provide updates on production progress.
- Adherence to SOPs: Ensure all Standard Operating Procedures (SOPs) are followed during production activities.
- Regulatory Compliance: Make sure all operations comply with industry regulations and company policies related to manufacturing, safety, and environmental standards.
- On-the-Spot Decision Making: Be prepared to make quick and effective decisions when unexpected problems arise during the shift.
- Root Cause Analysis: When quality or production issues occur, conduct root cause analysis to find long-term solutions.
Education
Intermediate - Physics,Chemistry,Mathematics & Biology
ICET
Itamati, Nayagarh,Odisha 08.2016 - 07.2018
Degree - B.Tech in Manufacturing Engineering Technology
Central Institute Of Plastic Engineering And Technology
Bhubaneswar , Odisha 08.2018 - 07.2022
Matriculation -
SRD Ucha Bidyalayaasa
Pichukuli , Khordha , Odisha 07.2015 - 07.2016
Skills
- Production Planning and Execution
- Team Supervision and Management
- Quality Control
- Health, Safety, and Environment (HSE) Compliance
- Maintenance and Troubleshooting
- Resource Management
- Reporting and Documentation
- Process Optimization
- Collaboration and Communication
- Compliance with Company Policies
- Problem Solving and Decision Making
Languages
Odia
Native
Hindi
Fluent
English
Fluent
Custom
I hereby declare that all the information provided above are true to the best of my knowledge.
Timeline
Shift Incharge
BESMAK COMPONENTS PRIVATE LIMITED
08.2022 - 10.2024
Degree - B.Tech in Manufacturing Engineering Technology
Central Institute Of Plastic Engineering And Technology
08.2018 - 07.2022
Intermediate - Physics,Chemistry,Mathematics & Biology
ICET
08.2016 - 07.2018
Matriculation -
SRD Ucha Bidyalayaasa
07.2015 - 07.2016
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