MD AURANGZEB

• Developed a predictive maintenance strategy for rotating equipment, reducing unplanned downtime by 30% within the first year of implementation.
• Led the installation and commissioning of rotary machinery, including turbines, compressors, and pumps, improving operational efficiency by 25%.
• Managed a team of technicians in performing regular inspections and maintenance, ensuring compliance with safety regulations and industry standards.
• Collaborated with cross-functional teams to design and execute modification projects that enhanced machine reliability and longevity.
• Conducted root cause analysis on equipment failures and implemented corrective actions that decreased failure rates by 40%.
• Optimized equipment performance by using vibration analysis, thermography, and oil analysis, leading to a 20% increase in mean time between repairs (MTBR).

• Orchestrated the equipment overhaul schedule to align with production needs, minimizing interruption and boosting plant productivity.
• Prepared detailed technical reports and presentations for management, highlighting key performance indicators and improvement opportunities.
• Formulated the annual budget for the rotating equipment section and managed expenses, achieving a 10% cost reduction through strategic sourcing and inventory control.
• Provided technical training and mentorship to junior engineers and maintenance personnel, enhancing team capabilities and knowledge.

· Delivered technical support during equipment Installation, pre-commissioning, commissioning, start-up, and troubleshooting of critical equipment. Reviewed bad actors& prepare route cause failure analysis reports.

· Led Lube oil analysis of rotating equipment using Anton Par, Q1100, and Fluid scan.

· Established maintenance strategy for Gas Turbines and Turbo machine Cogeneration Plant (8000-16000 running hours) Gas turbine GE Frame 3, 5/2E, GE 9E, Siemens SGT-800, NovaLT™5-1 gas turbine (5.5 MW, 50/60 Hz).

· Defined engineering standards and prepared daily progress report both for internal management as well as clients.

· Developed and reviewed weekly progress reports for invoicing, budgeted manpower and material consumption.

· Maintained manpower and equipment histogram for project on a weekly and monthly basis.

• Profound knowledge of rotating equipment (motors, turbines, pumps, compressors) design, operation, and maintenance.
• Proficient in predictive and preventive maintenance strategies to enhance equipment reliability and efficiency.
• Strong understanding of vibration analysis, thermography, oil analysis, and condition monitoring techniques.
• Experience with rotary equipment performance tests, including troubleshooting and diagnostics.
• Familiarity with relevant industry codes and standards such as API, ASME, and ISO.
• Expertise in using CAD software for design and FEA tools for stress and dynamic analysis.
• Skilled in root cause analysis and implementing corrective measures for equipment failure prevention.
• Adept in project management, from conceptual design through construction, commissioning, and startup.
• Effective communication skills, both verbal and written, for team coordination and project documentation.
• Commitment to safety and environmental regulations in all operations involving rotating machinery.
• Ability to manage budgets and schedules, ensuring project completion within time and cost constraints.
• Capable of leading and training cross-functional teams in best practices for equipment operation and maintenance.
• Continuous improvement mindset with an emphasis on optimizing processes and equipment performance.
• Hands-on experience with different materials of construction and their suitability for various service conditions.