Shaunak Upadhyay

• Consistently delivered projects on time and within budget by effectively managing resources and prioritizing tasks according to project needs.
• Conducted root cause analysis of welding defects, identifying issues and providing corrective actions to prevent future occurrences.
• Established strong relationships with vendors, negotiating favorable contracts for materials and services while maintaining high-quality standards.
• Supported project completion within deadlines by effectively managing workload distribution among team members.

• Streamlined communication between engineering teams, leading to more efficient problem-solving and improved project timelines.
• Conducted root cause analysis for recurring non-conformances, leading to the implementation of corrective actions and continuous improvement initiatives.
• Continually monitored project progress to ensure adherence to quality standards and specifications.
• Trained junior engineers on best practices in quality management, fostering a culture of excellence within the team.
• Enhanced customer satisfaction by proactively addressing concerns and resolving issues in a timely manner.
• Coordinated with quality control staff to complete inspections.
• Performed quality inspections and drafted reports to detail non-conforming material issues.
• Contributed to root cause analysis to determine core reason for failures and errors.
• Maintained compliance with industry standards and regulatory compliance during managed projects.

Develop new PQR, WPS as per construction code and client specification in different materials.

P1 SA516 GR60/70 P4

SA387 GR11 CL1

P5A SA387 GR22 CL2

P7 SA240 TP410S

P8 SA240 TP304/316/321

P9B SA203 GR E

P10H SA240 UNS 31803

P42 SB127 UNS 04400

P43 SB168 UNS 06025

P45 SB366 UNS 08825

P51 SB265 GR 2

API 5L X52 MS (Offshore Pipeline)

Mechanical testing witness

Documents approval from client and Third party

Qualify welders and welding operator as per client specification and construction code.

Analysis of Weld Repair Rate in the shop & take necessary action to minimize the repair rate and to improve project quality.

Certifies, Train and Educate Welders, Welding Supervisor and Welding Inspector with providing technical inputs to various levels in the shop floor.

U U2 R-Stamp audit experience with LRA, HSB and ABS.

Welding consumable estimation, TDC preparation, consumable procurement, consumable storage and baking as per Quality Manual, Consumable MTC review.

Providing technical information/clarification after analyzing the raw

material of the equipment to the proposal team at the time of bidding.

Visual inspection of welds.

Welding machine calibration.

Preparation of ITP and all other inspection procedures.

Preparation of Quality & Welding Documents such as Material Summary, Weld Map, NDT Summary, Dimension reports, Weld Repair Procedure

(Final Dossier).

Incoming Raw Material Inspection and MTC review.

Stage wise inspection of Vessel, Heat exchanger, Columns, Storage tanks, Piping Module.

Inspection of Pipe fabrication activities, Long seam / Circ Seam set up, Nozzle set up, Visual Examination before and after welding, R.F. Pad Leak

test, Hydro test, etc.

PWHT requirement inspection and chart review of Stress Leaving, Normalizing, Solution Annealing, Quenching, Tempering, Step Cooling.

Inspection of Composite cylinders as per ISO 11119-2013.

Uthmaniyah Gas Plant UGP Shutdown

Repair work in columns such as weld buildup, nozzle replacement. Repair in Heat exchanger tube bundle replacement

Heat Tube Replacement

Replacement of Convection coil and radiant coil, Install new MOC piping

Vessel Installation

Installation of new equipment at site. Connection line weld and NDT. Final dimension and Hydro test.

Filter, Drum, Column repair, Nozzle replacement as per ASME R stamp Tube replacement in the heat exchanger, 12" Line connection, Column Weld Buildup

Reactor Repair

Top Head replacement of Column, Air cup new weld and repair existing air cup as per inspection report.

• Lead welding department and develop new procedure as per project requirements.

• Qualified more than 100 tube to tube sheet PQR Mockup as per EIL standard.