Summary
Overview
Work History
Education
Skills
Certification
Timeline
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SOHAIL RAHMAN

SOHAIL RAHMAN

AL RIFFA,Bahrain

Summary

Professional with expertise in process optimization and lean manufacturing, focusing on SMT manufacturing, CAD design, and project management. Proficient in electronics design and simulation using Mentor Graphics and DIALux, contributing to technical specification development. Experienced in applying continuous improvement techniques and lean Six Sigma methodologies to improve production scheduling and product quality. Strong skills in risk management and cross-functional collaboration, dedicated to enhancing industry standards through team training and safety compliance.

Overview

13
13
years of professional experience
4031
4031
years of post-secondary education
1
1
Certification

Work History

TECHNICAL CORDINATOR & SITE ENGINEER

TECH DIRECT COMPUTERS
BAHRAIN
12.2024 - 05.2025
  • Executed full installation and configuration of access control and network security systems using Genetec software.
  • Installed hardware components, including CCTV cameras and access control panels, ensuring seamless integration.
  • Performed installations of servers and network equipment to establish secure connectivity.
  • Created detailed network diagrams and server layouts to streamline deployment planning.
  • Conducted site surveys to assess requirements and propose tailored solutions.
  • Utilised Genetec Security Desk for real-time monitoring and effective event management.
  • Configured access control devices and CCTV systems using Genetec Config Tool for optimal performance.
  • Provided comprehensive testing, troubleshooting, and post-installation support to ensure system reliability.
  • Ensured site safety by implementing rigorous health and safety protocols.

TECHNICAL OPERATION & PRODUCTION MANAGER

INNOVATIVE LIGHTING SOLUTION
Karachi, Pakistan
01.2024 - 11.2024
  • Experienced in leading end-to-end technical operation and managing production processes within the electronics manufacturing industry, with a strong emphasis on SMT processes and PCB assembly.
  • Proven ability to manage and optimize production lines, ensuring efficient, cost-effective operations, while maintaining high standards of quality and safety.
  • Oversaw daily production activities, including scheduling, workflow optimization, and resource allocation to meet production targets and deadlines.
  • Ensured seamless integration of new technologies and equipment, such as SMT machines, to enhance productivity.
  • Implemented Lean Manufacturing and 5S methodologies, reducing waste, improving workflow efficiency, and driving continuous improvement initiatives that resulted in enhanced first-pass yield and throughput.
  • Led technical teams responsible for machine installation, maintenance, and process troubleshooting.
  • Worked closely with R&D, engineering, and quality assurance teams to ensure alignment between production goals and product development, leading to successful product launches and process innovations.
  • Ensured adherence to industry safety and environmental standards, including ESD (Electrostatic Discharge) and environmental safety protocols, while driving quality improvement through DFM (Design for Manufacturability) and DFT (Design for Testability) strategies.
  • Provided leadership and motivation to production staff, fostering a culture of accountability, continuous learning, and safety.

TECHNICAL OPERATION & MAINTENANCE INCHARGE

AWAL BAHRAIN
Manama, Bahrain
05.2022 - 12.2023
  • Supervised project implementation: focused on enhancing system productivity, ensuring timely completion and alignment with business objectives.
  • Effectively communicated with key stakeholders, including project teams, internal clients, and external partners, to ensure smooth collaboration and transparency throughout the project lifecycle.
  • Provided leadership, mentorship, and training to the IT department, fostering skill development and ensuring adherence to best practices and organizational standards.
  • Collaborated with cross-functional teams across areas such as analysis, architecture, development, and deployment, ensuring cohesive project execution and alignment with technical requirements.
  • Supported operations management by coordinating the transition of performance spaces between live and cinema events, ensuring efficient use of resources and seamless operations.
  • Reported and coordinated the repair and maintenance of damaged or faulty technical equipment, ensuring minimal downtime and operational efficiency.
  • Developed and implemented a proactive maintenance schedule for technical equipment, reducing the risk of breakdowns and ensuring long-term reliability.
  • Consulted with clients to gather project requirements and facilitated internal coordination for project planning, scheduling, and resources management.

LEAD SMT PROCESS ENGINEER

TRANSSION TECHNO ELECTRONICS
Karachi, Pakistan
03.2019 - 04.2022
  • Managed the full lifecycle of SMT production, from process optimization to quality control.
  • Led continuous improvement initiatives using Lean Manufacturing principles, including 5S, Kaizen, and Six Sigma techniques, resulting in improved cycle time and enhanced overall production efficiency.
  • Identified and resolved production bottlenecks through root cause analysis and 5W1H methodology, optimizing line balancing and throughput.
  • Collaborated closely with design and engineering teams to implement DFM principles, ensuring that PCBA designs are optimized for manufacturability, reducing defects and improving first-time yields.
  • Monitored and improved OEE by optimizing equipment utilization, minimizing downtime, and addressing production inefficiencies through data-driven decisions.
  • Led cross-functional teams in conducting FMEA to identify potential failure points in processes and implement preventive measures, reducing the risk of defects and improving overall reliability.
  • Applied SPC techniques to monitor critical process parameters, ensuring tight control of process variations and improving process stability and product consistency.
  • Developed and maintained detailed SOPs for SMT processes, ensuring uniformity in production practices and facilitating training and onboarding of new team members.
  • Implemented and sustained the 5S methodology on the production floor, fostering a clean, organized, and safe working environment, which resulted in reduced downtime and improved workflow efficiency.
  • Spearheaded projects to continuously enhance SMT processes through Kaizen and Lean Manufacturing strategies, driving improvements in yield, first-time capability (FTC), and cost-efficiency.
  • Worked closely with R&D, quality, and engineering teams to align process improvements with product development objectives, ensuring successful product launches and timely delivery.
  • Provided leadership and training to junior engineers and production staff, promoting a culture of continuous improvement and technical excellence.

SENIOR APPLICATION ENGINEER

RASTEK TECHNOLOGY
Karachi, Pakistan
10.2015 - 02.2019
  • Experienced in PCB Design and SMT Production, with hands-on expertise in working with Siplace X Series-S, DEK-Micron Printer, Siplace Pro, and Siplace Explorer systems.
  • Strong expertise in SMT line installation, including setup of Pick and Place machines, SMT Printers, Reflow Ovens, and Conveyor systems, ensuring seamless integration and operation.
  • Proficient in calibration of SMT equipment, such as SMT Printers, Pick and Place machines, twin heads, multi-star heads, speed star heads, gantry systems, nozzles, and feeders.
  • Delivered comprehensive operational training on SMT production processes, including screen printing, reflow ovens, and board handling to enhance team efficiency and production quality.
  • Conducted training on testing and measurement equipment from leading manufacturers like National Instruments, YOKOGAWA, Goodwill, K&H, PHYWE Systems Gmbh, Texas Instruments, and MathWorks, along with relevant software tools provided by these firms.
  • Developed business proposals and coordinated contracts, successfully generating new business opportunities through client engagements and project proposals.
  • Led the implementation of EDA projects with a focus on electronics design and software application for SMT machines, electrical machines, PLCs, and various electrical/electronic equipment from firms like National Instruments, Digilent Inc., Delorenzo, and Mentor Graphics.
  • Strong knowledge and application of IPC standards, with extensive experience in IPC-A 600, IPC-610, IPC-J-STD-001G, and IPC-7711 & 7721C.
  • Demonstrated and installed hardware and software solutions for firms and universities, ensuring clients are fully trained and proficient in the use of cutting-edge equipment and technologies.
  • Provided software training and support for Xilinx ISE Design, National Instruments LabVIEW, AVR Atmel Studio, MathWorks MATLAB, and CCS Studio software for students, universities, and research organizations.

PCB DESIGNER

NAVAL PRECISION ELECTRONICS COMPLEX
Karachi, Pakistan
02.2012 - 09.2015
  • PCB Design and Fabrication at NPEC, specializing in projects for ships, aircraft, and related unit.
  • Utilized MENTOR GRAPHICS and ALTIUM Designer software to create high-quality technical drawings and schematics for complex electronics projects.
  • Conducted quality checks on PCBs and components, including bench tests and trials to ensure compliance with specifications and performance standards.
  • Expertise in schematic design, thermal analysis, and signal integrity, ensuring optimal performance and reliability of electronic systems.
  • Operated Phoenix Micro High-Resolution 180kV micro-/nanofocus X-ray inspection systems with 3D CT option (Model No: Nanome X160) for detailed internal inspections.
  • Proficient with ERSA rework stations, including the ERSAIR/PL650, ERSA SCOPE BGA Inspector System, and HR-600 BGA Rework Station, for precise rework and repair of PCB components.
  • Hands-on experience with ASIC/FPGA design and verification, ensuring high-performance hardware design.
  • Strong proficiency in various electronics domains, including analog electronics, digital electronics, consumer electronics, embedded systems, and power electronics.
  • Certified Internal Quality Auditor (ISO 9001-2008), ensuring adherence to international quality standards and continuous improvement processes.

Education

B. TECH (Hons) - Electronics

INDUS UNIVERSITY
Karachi

B. TECH (Pass) - Electronics

INDUS UNIVERSITY
Karachi

Skills

  • Process Optimization & Lean Manufacturing
  • CAD Design (SolidWorks, Revit, AutoDesk)
  • Project Management & Problem Solving
  • DIALux, CamCAD Expertise
  • Mentor Graphics (DxDesigner, PADS Professional)
  • Electronics Design & Simulation
  • Lean Six Sigma Methodologies
  • 5S Methodology
  • Safety Management & Compliance
  • Maintenance Planning & Scheduling
  • CAD Software Proficiency
  • Project Management Expertise
  • Failure Mode and Effects Analysis (FMEA)
  • Design for Manufacturability (DFM) & Design for Testability (DFT)
  • Risk Management & Mitigation
  • Root Cause Analysis (5W1H, Fishbone Diagrams)
  • IP addressing and routing
  • Efficient incident response
  • WANs and LANs familiarity
  • Network monitoring tools
  • Electronic systems programming
  • SMT Manufacturing (Printing, Recipe Development, P&P Operation, Reflow)

Certification

  • Technical Training for SIPLACE Pro, Setup Centre, SIPLACE Explorer & SIPLACE X-Series S
  • PCB Designing (Skill Tech International Govt. of Sind)
  • Electronic Design & Simulation (Skill Tech International Govt. of Sind)
  • PIC Micro Controller 17A667 (Skill Tech International Govt. of Sind)
  • 3D Altium Designer (Naval Precision Electronic Complex-NPEC)
  • Smart Size Modular Pick & Place of Essem tech (Naval Precision Electronic Complex-NPEC)
  • Digital Marketing Master Class (Indian Institute of Digital Education- IIDE)
  • Mentor Graphics Singapore (Schematic Design, Hyperlyn Analog, Hyper Lynx Signal Integrity, Power Integrity, Dx Designer, PADS Professional)

Timeline

TECHNICAL CORDINATOR & SITE ENGINEER

TECH DIRECT COMPUTERS
12.2024 - 05.2025

TECHNICAL OPERATION & PRODUCTION MANAGER

INNOVATIVE LIGHTING SOLUTION
01.2024 - 11.2024

TECHNICAL OPERATION & MAINTENANCE INCHARGE

AWAL BAHRAIN
05.2022 - 12.2023

LEAD SMT PROCESS ENGINEER

TRANSSION TECHNO ELECTRONICS
03.2019 - 04.2022

SENIOR APPLICATION ENGINEER

RASTEK TECHNOLOGY
10.2015 - 02.2019

PCB DESIGNER

NAVAL PRECISION ELECTRONICS COMPLEX
02.2012 - 09.2015

B. TECH (Hons) - Electronics

INDUS UNIVERSITY

B. TECH (Pass) - Electronics

INDUS UNIVERSITY

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